Now the woodshop move is complete, we can start work on expanding the metal workshop. We had some useful initial discussion here: https://bristolhackspace.discourse.group/t/metal-workshop-expansion-planning/3925 and the intent is to capture issues and decisions in this wiki

  1. Fill screw holes
  2. Paint floor
  3. Paint walls

Constraints

  • Fire sensors: The metalshop currently has two, and if we keep the strip curtain, it needs to stay somewhere between these sensors.
  • Hotworks only insured for welding and griding.
  • Welding only within an arc-shielded environment
  • Welding needs ventilation so either next to the roller shutter or fit the welding extractor we have in storage.
  • Old woodshop has the mezzanine supports which have Intumescent paint. Hotworks might damage the paint.
  • The welder needs a 16A supply which we have by the shutter (plus another in the woodshop which was installed for the jointer).
  • Wall behind the current wooden metalshop bench has a removable lower panel for access to the laser room

Wishlist

  • Welding in an area where there is no chance anyone will accidentally enter. The current layout is not ideal.
  • Lathe in a position where workpieces that protrude a long way out of the left side will not cause a hazzard
  • Group machines that are commonly used together
  • Separate dirty and/or noisy machines from cleaner/quieter machines
  • Workbenches in the centre of the room (following the woodshop layout)

Categories

Category Existing Planned
Cutting/machining/drilling Yes Yes
Welding Yes Yes Hotworks
Grinding Yes Yes Hotworks
Sand blasting Yes TBD
Paint shop No TBD Unlikely to fit in space.
CNC No Yes
Bicycle maintenance Yes Yes? Needs discussion
Vehicle maintenance No No Provide tools only. “Metalshop not a garage”

Possible New Equipment

All new equipment needs a proposal. Some of the suggestions may not be practicable.

  • Milling machine
  • Pillar drill + float-lock vise
  • Sheet metal bender
  • Induction heater and/or Electric kiln
  • Plasma cutter e.g. ArcDroid CNC plasma cutter
  • Water cutter
  • Induction forge + tempering setup
  • Heavy-duty metal fabrication workbench.

Decisions

  • The metal CNC will be in the metalshop
  • We will move the lathe.

Floorplan

Several options. So far the conly complete proposal is: https://bristolhackspace.discourse.group/t/metal-workshop-expansion-planning/3925/37

  • equipment/metalshop/expansion2026
  • Last modified: 16 hours ago
  • by robert.simpson190