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| - | ====== Wood CNC - Shapeoko 3 XL -Not yet commissioned====== | + | ======Wood CNC - Shapeoko 3 XL ====== |
| - | ===== Page under construction ===== | + | |
| - | *add picture here | + | |
| <callout title=" | <callout title=" | ||
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| - | <callout title=" | + | <callout title=" |
| - | ====Cutting Items==== | + | |
| + | ======Introduction===== | ||
| + | |||
| + | Our CNC Router is a Shapeoko 3 XL. | ||
| + | |||
| + | The router has a usable bed size of 800mm X 350mm. | ||
| + | |||
| + | We have 1/4" and 1/8" collets for the router, and a small collection of bits for basic operations. For anything more complex (or to guarantee a sharp bit) you should use your own router bits. | ||
| + | |||
| + | The router is driven using Carbide Motion, which is loaded on the Raspberry Pi the wooden box beside it. | ||
| + | |||
| + | The router is protected by an online induction. To get inducted, read this page carefully, then take the quiz on the membership system. | ||
| + | |||
| + | This wiki page will explain the basics of how to safely set up and run a simple job on the router. It will not teach you how to design things for the router, prepare files for cutting. | ||
| + | |||
| + | To learn more about the router, including how to design and prepare files for it, check out these videos by the manufacturer: | ||
| + | |||
| + | * [[https:// | ||
| + | * [[https:// | ||
| + | * [[https:// | ||
| + | |||
| + | For first time CNC users, we recommend using the free version of Carbide Create to design and prepare your files, as this software comes pre-programmed with the parameters of our machine and our communial bits. | ||
| + | |||
| + | ======Parts and Layout===== | ||
| + | |||
| + | {{: | ||
| + | |||
| + | {{: | ||
| + | |||
| + | {{: | ||
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| + | |||
| + | ====== Permitted Materials ====== | ||
| + | |||
| + | You can work with the following materials on the CNC router: | ||
| * Hard wood | * Hard wood | ||
| * Soft wood | * Soft wood | ||
| Line 17: | Line 49: | ||
| * Delryn | * Delryn | ||
| - | ====Banned Items==== | + | You must NOT work with these materials: |
| * Metal | * Metal | ||
| + | * Humans | ||
| - | ====== | + | ====== |
| - | Most definitions here are adapted from Carbide3D’s video series, with small changes for our machine and accessories.\\ | + | ====1. Pre-Useage Checks==== |
| - | **Tip:** These are the basics you’ll need for your induction quiz. Links to the original videos are at the bottom if you want to go deeper. | + | |
| - | ===== Core Concepts ===== | + | Before you use the CNC Router, it's important to open the cabinet doors and check the following: |
| - | **CNC** – //Computer Numerical Control//\\ | + | |
| - | A computer-controlled machine that moves a cutting tool with high precision. Our laser cutter, 3D printers, and vinyl cutter are also CNC machines. | + | * There is not a thick dust build up on top of the big silver gantries. |
| + | * That there is nothing inside the enclosure that could interfere or jam the movement of the router. | ||
| - | **CAD** – // | + | You also need to check that: |
| - | Software used to design your part. You draw shapes, add features, and prepare them for cutting. | + | |
| - | * **We use:** Carbide Create (free version is fine) | + | |
| - | * **Why it matters:** This is where you create the geometry of your project. | + | |
| - | **CAM** – // | + | |
| - | Software that converts your CAD design into movement instructions for the CNC. | + | * The dust collector bag is not full. |
| - | * **We use:** Carbide Motion (pre-installed on the workshop Raspberry Pi) | + | |
| - | * **Why it matters:** This is the “translator” between your design and the machine. | + | |
| - | **G-code** | + | If you see anything wrong with the condition of the machine, |
| - | The text-based “language” CNC machines read. Generated automatically by CAD/CAM software. You don’t need to write it manually. | + | |
| - | ===== Machine | + | ====2. Starting the Machine |
| - | **Axes** | + | |
| - | * **X:** Left ↔ Right | + | * If the Raspberry Pi is not already running, press the silver power button to boot it up. Note that the screen may not immediately respond when you press the button. |
| - | * **Y:** Front ↔ Back | + | * If the emergency stop button |
| - | * **Z:** Up ↔ Down | + | |
| - | //Tip: Y has the “Y rails” and Z is the vertical axis — that leaves X as side-to-side.// | + | |
| - | **Home Position** – The fixed point the machine returns to after startup.\\ | + | Once the Raspberry Pi has booted: |
| - | **Work Zero** – Your chosen starting point for a specific job (usually a corner or centre of the stock). | + | |
| - | ===== Design Files ===== | + | * Start the " |
| + | * In Carbide Motion, press the " | ||
| + | * Press the " | ||
| - | **Vector Graphics**\\ | + | The router will now move to the rear rightmost point, and will then move to the front right. |
| - | Drawings made of lines and points (e.g., SVG files). Ideal for CNC because | + | |
| - | **Toolpaths**\\ | + | {{: |
| - | The routes your cutter will follow. Defined in CAD, turned into G-code in CAM. | + | |
| - | ===== Materials & Workholding ===== | + | ====3. Clamping Down your Stock==== |
| - | **Stock** – The material you’re cutting.\\ | ||
| - | **Spoilboard** – A sacrificial board under the stock to protect the machine.\\ | ||
| - | **Workholding** – Clamps or other methods to secure your stock so it doesn’t move. | ||
| - | ===== Cutting Parameters ===== | + | NOTE: All items for the CNC including probe pins, router bits, collets spanners and allen key can be found in the small draw under the Raspberry Pi and returned here after use. |
| - | **Feed Rate** – How fast the cutter moves through the material (X/Y).\\ | + | *****Before you clamp down your stock, move the router |
| - | **Plunge Rate** – How fast the cutter moves down into the material (Z).\\ | + | |
| - | **Spindle Speed** – How fast the bit spins (RPM), adjusted on the router | + | |
| - | //Why it matters:// These three settings determine cut quality and safety. | + | * Press the " |
| + | * From the Jog Screen, use the buttons on the screen or the USB pendant to move the router out of your way. | ||
| - | ===== Tools & Cutters ===== | + | * Place your stock on the spoilboard. Use the small "stop blocks" |
| + | * Use the Crush-It clamps on the opposite side of your stock to hold it securely. To do this. first loosen (but don't remove) the small screws on the front of the clamps, position the clamps tightly against your stock, bolt the clamps to the spill board, then tighten the front screw to push the clamp face firmly against the stock. | ||
| + | * Double-check that your stock is firmly attached to the spillboard by trying to move it. If there is any movement, you should re-clamp it. | ||
| - | **End Mill / Bit** – The cutting tool. | + | Tip: The stop blocks have smooth and serated sides, and the Crush-It clamps have replacable |
| - | * **Flat End Mill** – Flat tip, general-purpose cutting. | + | |
| - | * **Ball End Mill** – Rounded tip, for 3D contours and smooth | + | |
| - | * **V-Cutter** – Angled tip, ideal for engraving | + | |
| - | * **Fly Cutter** – Large flat cutter for surfacing spoilboards or material tops. | + | |
| - | **Flutes** – The cutting edges on a bit. More flutes = smoother cut, fewer flutes = faster removal. | + | Tip: Make sure the clamps don't block your toolpath! |
| - | **Upcut / Downcut** – Direction | + | Tip: Use bolts of the correct length to fix the clamps to the spillboard. If the bolts are too long they will bottom out in the threaded holes. |
| - | * **Upcut:** Pulls chips up and away (better chip removal, but can lift stock). | + | |
| - | * **Downcut: | + | |
| - | **Shank size** – the size of the diameter of the solid part of the bit, two sizes are currently supported by our router: | + | NOTE: Don't over tighten |
| - | * **1/8** - 1/8 inch (3.175mm). | + | |
| - | * **1/4** - 1/4 inch (6.35mm). | + | |
| - | ---- | + | {{: |
| - | ===== Machining Types ===== | + | ====4. Probing your Stock Location==== |
| - | **2D Machining** – Cutting shapes at a constant depth.\\ | + | We have a BitZero probe kit, which we use to accurately locate corner of your stock is and how tall it is. This is known as setting the "Work Zero". The kit consists of a probe pin, a probe plate, and a magnetic earth connection. To use the BitZero: |
| - | **2.5D Machining** – Multiple depths, but cutting one flat layer at a time (e.g., pockets + cutouts).\\ | + | |
| - | **3D Machining** – Machine moves in X, Y, and Z simultaneously to create complex curves.\\ | + | |
| - | ===== Safety ===== | + | * Remove the dust shoe (it's magnetically attached and just pulls downwards) |
| + | * Install a probe pin into the router collet (using the instructions for installing router bits and probe pins at the bottom of this page). | ||
| + | * Place the probe plate on your stock so so that is tight to the front left corner. | ||
| + | * From the Jog Screen, use the buttons on the screen or the USB pendant to position the router so that the tip of the probe is within the circular hole in the probe plate. | ||
| + | * Attach the magnetic earth to the router collet. | ||
| + | * From the Jog Screen, press Probe. A pop-up window will open. | ||
| + | * Press " | ||
| - | **Emergency Stop (E-stop)** – Red button | + | The router will move slowly |
| - | **PPE** – Safety glasses, hearing protection, dust mask.\\ | + | |
| - | **Dust Collection** – Removes chips and dust from the work area. | + | |
| - | ===== More Info ===== | + | When it has finished doing this, a pop-up window |
| - | * [[https:// | + | |
| - | * [[https:// | + | |
| - | * [[https:// | + | |
| + | * Remove the magnetic earth from the router collet. | ||
| + | * Press the Ok button. | ||
| - | ===== Powering up the machine | + | The router will now move to the front-right and touch the probe pin to the height probe on the machine's frame. This completes the probe operation. |
| - | * Remove the padlock and turn the isolator to power on the machine, the enclosure lights should turn on.\\ | + | {{: |
| - | * Is the Raspberry Pi isn't already running press the silver button to boot it up.\\ | + | {{: |
| - | * Rotate the emergency stop button clockwise to reset it if required.\\ | + | |
| - | * Check that the belts look in good condition, no cuts of frays.\\ | + | |
| - | * Check that there is no thick dust build up on top of the big silver gantry' | + | |
| - | * Check that there is nothing left loose inside the enclosure that could jam the movement of the router. | + | |
| - | ===== Starting the software and initialising the machine ===== | + | ====5. Loading your File==== |
| - | * Start Carbide Motion by pressing | + | * Insert your USB drive into USB port on the front of the Raspberry Pi case. |
| - | * Press the "Connect to cutter" | + | * Cancel |
| - | * Press on " | + | |
| - | ===== Installing probe pin ===== | + | * Press " |
| + | * Press "Load New File" on the Job Info Screen. | ||
| + | * In the Open File pop-up, navigate to your USB drive (computer → / → media → cncuser → your USB drive) and open your .C2D file. | ||
| - | The first step is to install the correct | + | Tip: You can sanity-check your file is correct |
| - | Choose the probe pin that matches the size of the collet you’ve just fitted. The probe pins are straight metal rods. Insert the pin into the collet and tighten the nut by hand. Use the measuring guide to check the pin isn’t sticking out too far. Once correct, hold the spindle lock and tighten the nut with the 17 mm spanner. | ||
| - | ===== Clamping down stock ===== | + | ====6. Starting your Job==== |
| - | In Carbide Motion press the Jog button to enter the Jog Screen. | + | * Press "Start Job" on the Job Info Screen. |
| + | * On the pop-up, press " | ||
| - | Place your stock on the spoilboard so it’s aligned with the grid. The spoilboard has threaded holes spaced 100 mm apart, and the grid lines are aligned with the machine’s X and Y motion. This makes it easy to square your stock with the router’s movement. | + | The spindle will now move to the front-right, and a new pop-up will ask you to install your first bit. |
| - | Use the small stop blocks on one side to position the stock — each block has two smooth sides and two with small serrations. The serrated sides give better grip but can leave small marks on the stock. | + | |
| - | Use the Crush-It clamps on the opposite side to hold the stock securely. Each clamp has replaceable front jaws (smooth or serrated) for different materials. Loosen, but don’t remove, the front screw on the clamp. Position the clamp tight against the stock and bolt it down. Then tighten the front screw to push the clamp face firmly against the stock. | + | |
| - | Make sure the clamps don’t block the toolpath and use bolts of the correct length — too long and they can bottom out in the threaded holes. Tighten evenly so the stock sits flat and secure. | + | |
| - | ====Walkthrough==== | + | * Install your first router bit into the router (using the instructions for installing router bits and probe pins at the bottom of this page). |
| - | Turn on isolator | + | * Re-fit the magnetic dust shoe. |
| + | * Switch | ||
| + | * Open the blast gate for the CNC router, | ||
| + | * Close the cabinet doors. | ||
| + | * Press the " | ||
| - | Turn on red emergency button if needed | + | The spindle will now spin up, and a new pop-up will ask you to check the speed setting |
| - | Start Carbide Motion by clicking | + | * Check the speed dial on the router matches the requested speed in the pop-up. |
| + | * If it doesn' | ||
| + | * Press " | ||
| - | {{: | + | After a brief pause, the job will begin. |
| - | Click the connect to cutter button | + | {{: |
| + | {{: | ||
| + | {{: | ||
| + | {{: | ||
| - | {{: | + | ====7. While the Machine is Running==== |
| - | Give the CNC a visual check to make sure everything looks OK | + | The machine MUST be closely supervised at all times when running. This is to ensure: |
| - | Click initialise | + | * The workpiece remains firmly clamped |
| + | * The machine | ||
| + | * The extraction is clearing dust effectively | ||
| + | * There is no risk of fire | ||
| - | {{: | + | Opening the door during the job will pause the machine and show a pop-up. To resume the job, close the doors and press " |
| - | Remove dust shoe using clip on right and using the 17mm spanner and the yellow locking | + | Hitting |
| - | {{: | + | ====8. Changing Bit During a Job==== |
| - | In Carbide Create press the Jog button in the top menu and using either the on screen pad or the pendant, move the router | + | Some jobs require more than one bit to complete, and you will be asked to change bits partway through. |
| - | {{: | + | When this happens, the router will move to the front-right of the cabinet and spin down. A pop-up will ask you to install the new bit and then set the new speed in exactly the same way as you did for your first bit at the start of the job. |
| - | Clamp stock to bed making sure it doesn’t move | + | ====9. After your Job==== |
| - | Move the router into the bottom left corner, attach | + | When you're finished, you should always: |
| + | * Clear any waste or debris from the cabinet. | ||
| + | * Log out of the machine by pressing | ||
| + | * Shut down the Raspberry Pi if the machine isn't going to be used again soon. | ||
| - | {{: | + | ====How to Change Router Bits or Probe Pins==== |
| - | Put the probe plate tight to the bottom left of your stock and using the jog screen or the pendant move the probe into the circle in the probe plate. | + | The cutting edges of bits can be sharp so gloves should be worn when changing bits. |
| - | {{:equipment: | + | To install a router bit or probe pin: |
| + | * Remove the dust shoe. | ||
| + | * Hold the yellow button on the side of the router and use a 17mm spanner to loosen the collet nut. | ||
| + | * Once the collet is loose, you can withdraw the bit or pin currently installed. | ||
| - | In Carbide Motion click Probe -> corner -> Begin Probe | + | * We have a 1/4" and 1/8" collet, to suit different bits. If you need to swap to the other collet: |
| + | * Continue to unscrew the collet nut until the collet and nut can be removed from the router. | ||
| + | * Screw the other collet and nut into the router in it's place. | ||
| - | {{: | + | * Insert the new bit or pin into the collet. |
| - | {{: | + | * Make sure that the bottom of your bit or pin does not protrude more than 150mm below the bottom of the aluminum bracket that holds the router. There is a helpful L-shaped guide in the drawer to assist when measuring this. |
| + | * Hold the yellow button on the side of the router, and use a 17mm spanner to firmly tighten the collet nut. | ||
| - | Remove magnet and probe plate when it asks you to remove ground clip. | + | {{: |
| - | {{: | + | ====== Glossary of Common CNC Terms ====== |
| - | {{: | + | |
| - | Make sure you are clear from the CNC as the head will move then you click OK. | + | Most definitions here are adapted |
| + | **Tip:** These are the basics you’ll need for your induction quiz. Links to the original videos are at the bottom if you want to go deeper. | ||
| - | {{: | + | ==== Core Concepts ==== |
| - | Go back to run menu | + | **CNC** – //Computer Numerical Control// |
| + | A computer-controlled machine that moves a cutting tool with high precision. Our laser cutter, 3D printers, and vinyl cutter are also CNC machines. | ||
| - | Plug in USB stick and click cancel | + | **CAD** – // |
| + | Software used to design your part. You draw shapes, add features, and prepare them for cutting. | ||
| + | * **We use:** Carbide Create (free version is fine) | ||
| + | * **Why it matters:** This is where you create | ||
| - | {{: | + | **CAM** – // |
| + | Software that converts your CAD design into movement instructions for the CNC. | ||
| + | * **We use:** Carbide Motion (pre-installed on the workshop Raspberry Pi) | ||
| + | * **Why it matters:** This is the “translator” between your design and the machine. | ||
| - | Click the load new file button and navigate to computer | + | **G-code** |
| + | The text-based “language” CNC machines read. Generated automatically by CAD/CAM software. You don’t need to write it manually. | ||
| - | {{: | + | ==== Machine Movement ==== |
| - | {{: | + | |
| - | {{: | + | |
| - | press start job. | + | **Axes** |
| + | * **X:** Left ↔ Right | ||
| + | * **Y:** Front ↔ Back | ||
| + | * **Z:** Up ↔ Down | ||
| + | //Tip: Y has the “Y rails” and Z is the vertical axis — that leaves X as side-to-side.// | ||
| - | {{: | + | **Home Position** – The fixed point the machine returns to after startup.\\ |
| + | **Work Zero** – Your chosen starting point for a specific job (usually a corner or centre of the stock). | ||
| - | Then press start on next screen | + | ==== Design Files ==== |
| - | Spindle will move to front right and the screen will ask you to fit your first bit, fit bit, make sure bit doesn’t stick out lower than the bitsetter measurer. you might need to adjust height of dust shoe. | + | **Vector Graphics**\\ |
| + | Drawings made of lines and points (e.g., SVG files). Ideal for CNC because the machine can follow their coordinates exactly. | ||
| - | Fit the dust shoe, close doors and press resume. | + | **Toolpaths**\\ |
| + | The routes your cutter will follow. Defined in CAD, turned into G-code in CAM. | ||
| - | {{: | + | ==== Materials & Workholding ==== |
| - | {{: | + | |
| - | Spindle will spin up and there will be a message | + | **Stock** – The material you’re cutting.\\ |
| + | **Spoilboard** – A sacrificial board under the stock to protect | ||
| + | **Workholding** – Clamps or other methods | ||
| - | {{: | + | ==== Cutting Parameters ==== |
| - | {{: | + | |
| - | The first job will start and start cutting. | + | **Feed Rate** – How fast the cutter moves through the material (X/Y).\\ |
| + | **Plunge Rate** – How fast the cutter moves down into the material (Z).\\ | ||
| + | **Spindle Speed** – How fast the bit spins (RPM), adjusted on the router dial.\\ | ||
| - | {{:equipment: | + | //Why it matters:// These three settings determine cut quality and safety. Carbide Create has safe starting values for common materials. |
| - | Opening the doors whilst cutting pauses the job, you can close the doors and press start to resume where you left off. | + | ==== Tools & Cutters ==== |
| - | {{: | + | **End Mill / Bit** – The cutting tool. |
| + | * **Flat End Mill** – Flat tip, general-purpose cutting. | ||
| + | * **Ball End Mill** – Rounded tip, for 3D contours and smooth finishes. | ||
| + | * **V-Cutter** – Angled tip, ideal for engraving and sign work. | ||
| + | * **Fly Cutter** – Large flat cutter for surfacing spoilboards or material tops. | ||
| - | Hitting the Estop kills power to the controller and spindle. | + | **Flutes** – The cutting edges on a bit. More flutes = smoother cut, fewer flutes = faster removal. |
| - | {{:equipment:woodshop:woodcnc:5_jog.png?400|}} | + | **Upcut / Downcut** – Direction of flute spiral: |
| + | * **Upcut:** Pulls chips up and away (better chip removal, but can lift stock). | ||
| + | * **Downcut:** Pushes chips down (better surface finish, but can trap chips). | ||
| + | |||
| + | **Shank size** – the size of the diameter of the solid part of the bit, two sizes are currently supported by our router: | ||
| + | * **1/8** - 1/8 inch (3.175mm). | ||
| + | * **1/4** - 1/4 inch (6.35mm). | ||
| + | |||
| + | ==== Machining Types ==== | ||
| + | |||
| + | **2D Machining** – Cutting shapes at a constant depth.\\ | ||
| + | **2.5D Machining** – Multiple depths, but cutting one flat layer at a time (e.g., pockets + cutouts).\\ | ||
| + | **3D Machining** – Machine moves in X, Y, and Z simultaneously to create complex curves.\\ | ||