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| equipment:woodshop:woodcnc [2025/08/10 10:12] – fraserh | equipment:woodshop:woodcnc [2025/10/16 21:17] (current) – dave | ||
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| * **Upcut:** Pulls chips up and away (better chip removal, but can lift stock). | * **Upcut:** Pulls chips up and away (better chip removal, but can lift stock). | ||
| * **Downcut: | * **Downcut: | ||
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| + | **Shank size** – the size of the diameter of the solid part of the bit, two sizes are currently supported by our router: | ||
| + | * **1/8** - 1/8 inch (3.175mm). | ||
| + | * **1/4** - 1/4 inch (6.35mm). | ||
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| - | ===== Old Version ===== | + | ===== Powering |
| - | ===== Wood CNC overview ===== | + | |
| - | ==== Common CNC terms explained ==== | + | |
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| - | Most of the information below is taken from a direct transcript of a series of videos made by Carbide3D, the manufacturer of the Shapeoko CNC, with some minor alterations to match our particular combination of machine, router and accessories. There are links at the bottom of the page to the original videos and we would recommend you take the time to watch these though the induction quiz is just based on the transcribed text on this page. | + | |
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| - | ===CNC=== | + | |
| - | Computer Numerical Control is a manufacturing method that automates the control, movement and precision of machine tools through the use of preprogrammed computer software, which is embedded inside the tools. The laser cutter, 3D printers, Metal Mill, PCB mill and vinyl cutter are all examples of CNC machines. | + | |
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| - | ===CAD=== | + | |
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| - | CAD software, Computer Aided Design. This is the entry point to getting your machine to make something. First, design the item in this software, to create the edges and the features of your item. The CAD software also generates the instructions for your machine to follow. These instructions are a series of coordinates and commands which tell the machine where to be, where to go and how fast to move. Our recommendation is you use Carbide Create, this is the CAD software available from Carbide3D as it's designed for beginners and is user friendly. There is a free version and a pro version, all the demonstrations will be shown using the free software that should be able to do most of the kinds of jobs this CNC is designed to do. For the more experienced user Fusion360 can be used with this CNC though it has yet to be tested and there may be slight differences in the workflow. | + | |
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| - | ===CAM=== | + | |
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| - | CAM software, Computer Aided Manufacturing, | + | |
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| - | ===G Code=== | + | |
| - | The is the language the CNC speaks, this is just a fancy word for the coordinates and commands that the CAM software spits out. This code is generated automatically by the CAD software. You do not need to write any code yourself. | + | |
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| - | ===X, Y and Z=== | + | |
| - | These are the directions or reference for the movement of the machine. X is side to side, Y is backward and forward, Z is up and down. One easy way to remember the directions is that there are 'Y rails' and a 'Z axis' on the machine | + | |
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| - | ===Vector Graphics=== | + | |
| - | Vector graphics, such as images saved in a SVG format, consist of lines and nodes, sometimes called points. These lines and nodes define the boundaries of any shape and art that you want to put in the computer. The information in the vector graphic allows the machine to follow the coordinates and create your art. | + | |
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| - | ===Tool Paths=== | + | |
| - | Tool paths are the paths created by you and the CAD software. You'll define how a tool is used and where it is going to go along a tool path. This is the go between or messenger for the CAD to CAM. Your tool pathing choices are converted into coordinates for the CAM software to spit out to the machine. | + | |
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| - | ===Stock=== | + | |
| - | The stock is the material that you put in the machine to be cut. | + | |
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| - | ===Feeds and Speeds=== | + | |
| - | Feed rate is the rate at which your end mill is being pushed through the material. This is generally in X & Y, so forward and backward, side to side. The Z or the plunge rate is something you also see and that is how fast it is being put into the material in a vertical fashion. | + | |
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| - | The speed is the spin rate generated by your router. For the Shapeoko you'll adjust this via the dial on top of the router. | + | |
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| - | These two factors, in concert with your end mill, cut and shape your stock to produce your item. Feeds and speeds can be used generally or quite specifically. | + | |
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| - | ===Types of Tools=== | + | |
| - | Cutters, end mills or bits. | + | |
| - | End mills have a varying number of flutes or cutting and evacuation surfaces. These flutes travel in an upward or downward spiral on the shaft of the cutter. | + | |
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| - | **The Flat End Mill** is one that finishes in a completely flat surface designed to give you a flat bottom cut in your stock. These are the workhorses of CNC. 1/4" and 1/8" flat end mills will get you started on your first projects. | + | |
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| - | **The Ball End Mill** finish in a ball whose nose radius is equal to 1/2 the diameter of the tool. This is a fancy way to say that the ball at the end is the same diameter as the end mill. The ball nose is used for a variety of milling and slotting operations. You'll see it frequently in 3D finishing and other finishing passes. It yields a smoother and less abrupt line between machine passes. | + | |
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| - | **V Cutters/ | + | |
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| - | **Fly Cutters**. These are used for face milling material, flattening the waste board of your machine, or flattening the top of your material. Face milling is different than end milling in that you are only cutting with the bottom of the tool and never the side of the tool. Fly cutters can have multiple cutting blades on the bottom surface of the tool, but unlike a traditional end mill, do not contain those flutes, those spiral grooves up the sides of the end mill. Fly cutters contain different numbers of cutting tips, from one on up. Use of a fly cutter typically results in excellent surface finish. | + | |
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| - | **Upcut and Downcut**. Coming back to the topic of flutes, upcut or downcut refers to the direction of the flutes, the direction of the flutes creates a few basic effects. First, any chips or debris travelling off the cutter will be forced either upward or downward. Upward will have them automatically removed from the piece you are cutting, whereas downward will force those pieces towards the bottom of your stock. Second, up cut end mills pull at your part as they spin, they will put pulling force on your stock and therefore try and pry loose your material and your work holding better beyond point. Down cut, end mills push downward as they spin. This creates less stress on your stock material, but also keeps chips and debris inside your work area with the potential for the end mill to encounter not only the material being cut, the new material being cut, but also the previously cut chips of that material. This isn't a big deal with wood and most plastics. | + | |
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| - | There are lots of other specialty end mills that you may come across or choose to experiment with as you progress in CNC But the above will take you 95% of the way to making nearly anything. | + | |
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| - | ===Types of Machining=== | + | |
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| - | 2D, 2.5D and 3D machining. These are three types of machining you will hear referenced. | + | |
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| - | 2D and 2.5 are nearly the same thing. 2D refers to the machine running in the X, side to side, and the Y, front to back, directions only. This assumes you are cutting through or dragging along your material at the same depth the entire time. This is very similar to a vinyl cutter where you have the Y running by pulling the vinyl in and out of the machine and your X going across with a knife, and that knife is stable. It's not moving up and down. | + | |
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| - | 2.5D machining indicates that the features of the item are being created at different depths depending upon the feature. Vectors can be used as accent features, not just as cut-outs, a pocket inside an item which was later cut out would be indicative of 2.5D machining. | + | |
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| - | 3D tool paths are created off 3D models. Depending upon the software you're using, you'll be able to see the 3D model of your design part, that part and your inputting of tool paths will create situations where the machine is moving in all three axes at once. | + | |
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| - | ===== Instructions ===== | + | |
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| - | === Ground Rules === | + | |
| - | * All users must complete an induction prior to using the machine. | + | |
| - | * No metal materials, this CNC is just for use with wood and suitable plastics. | + | |
| - | * Don't try and bypass the safety interlocks. They are there to protect you and the machine. | + | |
| - | * Wear eye protection when the door is open. End mills can shatter if crashed. | + | |
| - | * Wear hearing protection and offer hearing protection to others in the room. | + | |
| - | * Keep fingers away from moving parts. | + | |
| - | * Tidy up afterwards. Vacuum up your dust and wipe down any dirty surfaces. | + | |
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| - | ===Creating a design in Carbide Create=== | + | |
| - | At the time of writing the latest version of Carbide Create is V8 build 813. | + | |
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| - | The is just a basic How-To guide to get you started. There are links at the bottom of the page to a series of videos from Carbide 3D as well as their full written manual. | + | |
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| - | When you first open Carbide Create you will be presented with the design screen. This is where you create/ | + | |
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| - | Hovering your mouse over any of the buttons brings up a tooltip with a brief description of what it does. | + | |
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| - | === Stock and machine settings === | + | |
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| - | The first step is to enter your stock and machine settings. | + | |
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| - | Click on the 'Job Setup' icon. | + | |
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| - | This brings up the 'Job Setup' box. | + | |
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| - | Enter the width and height of your material(stock). Once applied this will also update the grid on the design screen to match. | + | |
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| - | Enter the stock thickness, if you are cutting all the way through it then it's very important to get this correct. | + | |
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| - | The next two options refer to what is called the 'Zero Point' | + | |
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| - | For this example we will be setting the Zero Height to ' | + | |
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| - | Under the ' | + | |
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| - | Retract Height is the height the cutting bit will lift up above the stock when moving from one position to another, the default of 5mm is normally fine. | + | |
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| - | The ' | + | |
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| - | Once you have finished click ' | + | |
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| - | === Creating a basic design === | + | |
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| - | Now we are going to use the ' | + | |
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| - | For this example we are going to draw a square 150mm X 150mm which will be the outer edge of our design. | + | |
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| - | Click on the rectangle tool, click once on the grid to select the centre of the rectangle then move your cursor to set the size of the rectangle and click again to finish. You don't have to worry about getting the square the correct size or in the correct place when drawing it as these can be easily changed later. | + | |
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| - | With the rectangle selected you will then see more options displayed in the toolbar on the left. | + | |
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| - | In the ' | + | |
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| - | The ' | + | |
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| - | The ' | + | |
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| - | Remember, hovering you cursor over any of the buttons brings up a quick description of what the button does. | + | |
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| - | I want the square to be positioned in the lower corner but spaced away from the edge slightly. Selecting the ' | + | |
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| - | The Anchor point selection allows you to choose what point on the shape to use for the measurements. The Position shows the location of the selected point in relation to the bottom left corner. X is how far the shape is away left to right and Y is the distance bottom to top. By selecting the anchor point in the lower left and specifying 10mm in both the X and Y boxes the square is moved 10mm away from both the lower and left edge of my stock. | + | |
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| - | For the sake of simplicity I will not be covering any of the other ' | + | |
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| - | === Edit Tabs === | + | |
| - | In the ' | + | |
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| - | If you are cutting a part out from a larger piece of stock that it clamped in place it is important that your part doesn' | + | |
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| - | The easiest way to ensure a part you want to fully cut out doesn' | + | |
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| - | Selecting the 'Edit Tabs' option will allow you to click anywhere along a vector line to place a tab. You can also click the 'Clear all tabs' button to delete all the tabs. I will click roughly on the midpoint of each line of the square to add a tab, we will specify the physical sizes when copnfiguring the tool paths later. | + | |
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| - | Tabs added to the square. | + | |
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| - | === Importing designs === | + | |
| - | On the main design screen, just below the Create Vector section is the Import section. If you don't see this section make sure you don't have and vectors selected on the design screen. | + | |
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| - | As the title suggest, this allows you to import designs. The ' | + | |
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| - | For this design I am going to import the Hackspace logo the adjust its size and position to centre it within the square. Select ' | + | |
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| - | Something to note is because this file contains two vector drawings and both are selected another section becomes visible in the left hand tool bar. | + | |
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| - | The Boolean section has tools to combine and separate vector drawings as well as functions like cutting one shape from another or only keeping parts that overlay. Please refer to the manual for more details. | + | |
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| - | For this particular design I want the cog outline but not the big H inside it, so I will click on an empty space to deselect the two vectors then click on the H to select just the H and hit Delete on my keyboard to delete it. | + | |
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| - | I can now click on the cog outline to select it and use the ' | + | |
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| - | To align it with the square I could use the move tool and work out the position relative to the stock bottom left corner but the easier way is to use the align tool. | + | |
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| - | This can work in a couple of ways. If one vector is selected then it can align it to the stock, if two vectors are selected you can align one vector with another. The last vector to be selected is the vector that the others are aligned to. In our case we want to align the cog with the square so I will select the cog first and the square last. | + | |
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| - | Click on the cog first then hold the Shift key and click on the square so both are now selected. | + | |
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| - | Click on the Align tool button and the 'Align / Space' tool bar will show. | + | |
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| - | The 'Align Reference' | + | |
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| - | We want to align the centres so we are going to select the middle button in the 'Align Centres' | + | |
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| - | The cog is now aligned with the outer square. | + | |
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| - | The last thing we are going to do it add some text inside the cog. In the ' | + | |
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| - | This opens the Create Text toolbar and adds the text to the centre of your design space. | + | |
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| - | You can then use the tools on the left to input the text you want, select font size and spacing, change the alignment of the text change it from straight text to arcing text. For my design I am going to use the parameters below. | + | |
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| - | I can then use the same steps from above to align the test with the centre of the cog or square. | + | |
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| - | For this How-To the design is now complete. The next step is to generate the toolpaths for the machine. | + | |
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| - | Don't forget to save your work by clicking on File - Save. | + | |
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| - | ===Generating toolpaths in Carbide Create=== | + | |
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| - | Now we have our completed design the next step is to create the tool paths so the machine knows what we are milling out and with what tools. | + | |
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| - | Select the ' | + | |
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| - | There are a number of different 2D toolpaths available, for our design we will be using the Contour, Pocket and VCarve toolpaths. | + | |
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| - | To cut our design out we first need to pocket out the cog shape, carve the text into the bottom of the pocket then finally cut around the outside of our design. You should create your toolpaths in the same order you plan to run the actually cutting jobs on the machine. | + | |
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| - | So our first step is to pocket out the cog shape. Click on the cog vector line so it is selected. Click on ' | + | |
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| - | You will now see the Pocket toolpath parameters. | + | |
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| - | The first step is to select the tool/bit you are using. Carbide Create has a tool library where each bit is already configured with the recommended Speeds & Feeds for that particular bit used with a particular material type. The Hackspace provides a small selection of bits that are equivalent to the some of the bits in the tool library. We recommend you stick to using this bits until you are more confident with using the machine. | + | |
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| - | I want to perform the pocket with a 1/8" ball nose endmill to give the edge of the pocket a rounder shape and give the bottom of the pocket an interesting texture. | + | |
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| - | To select your tool click on the ' | + | |
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| - | {{equipment: | + | |
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| - | In this window you can override some of the default setting for the tool, we are going to use all the default settings for our design. | + | |
| - | The top section allows you to change | + | * Remove the padlock and turn the isolator |
| + | * Is the Raspberry Pi isn't already running press the silver | ||
| + | * Rotate the emergency stop button clockwise to reset it if required.\\ | ||
| + | * Check that the belts look in good condition, no cuts of frays.\\ | ||
| + | * Check that there is no thick dust build up on top of the big silver gantry' | ||
| + | * Check that there is nothing left loose inside the enclosure that could jam the movement of the router. | ||
| - | {{equipment: | + | ===== Starting the software and initialising the machine ===== |
| - | The tools are separated into different categories based on the material you will be cutting. | + | * Start Carbide Motion by pressing the raspberry button in the top left -> Office -> Carbide Motion\\ |
| + | * Press the " | ||
| + | * Press on " | ||
| - | The tool I want to use is the 1/4 Ball Endmill which had the equivalent tool number #202. My material is a hardwood so I will navigate to the ' | + | ===== Installing probe pin ===== |
| - | The next selection down in the ' | + | The first step is to install the correct collet for the size of the bit you’ll be using. To change the collet, use a 17 mm spanner |
| - | The next section down is the ' | + | Choose |
| - | The final option is the ' | + | ===== Clamping down stock ===== |
| - | Once you are happy with your chosen parameters click ' | + | In Carbide Motion press the Jog button |
| - | {{equipment: | + | Place your stock on the spoilboard so it’s aligned with the grid. The spoilboard has threaded holes spaced 100 mm apart, and the grid lines are aligned with the machine’s X and Y motion. This makes it easy to square your stock with the router’s movement. |
| + | Use the small stop blocks on one side to position the stock — each block has two smooth sides and two with small serrations. The serrated sides give better grip but can leave small marks on the stock. | ||
| + | Use the Crush-It clamps on the opposite side to hold the stock securely. Each clamp has replaceable front jaws (smooth or serrated) for different materials. Loosen, but don’t remove, the front screw on the clamp. Position the clamp tight against the stock and bolt it down. Then tighten the front screw to push the clamp face firmly against the stock. | ||
| + | Make sure the clamps don’t block the toolpath and use bolts of the correct length — too long and they can bottom out in the threaded holes. Tighten evenly so the stock sits flat and secure. | ||
| - | The next step is the text VCarve. Like before we are going to select the vector we want to work with, the text " | + | ====Dave==== |
| + | Turn on isolator and boot raspberry PI. | ||
| - | {{equipment: | + | Turn on red emergency button if needed |
| - | Like before we can click on ' | + | Start Carbide Motion by clicking the raspberry button |
| - | {{equipment: | + | {{:equipment: |
| - | We now need to make a change to the cutting depth. As we are VCarving on the bottom of a pocket cut-out we need to change the start depth to the same depth that we cut the pocket to. So in this instance our start depth needs to be 10mm. We then need to change the Max Depth. The way VCarving works in Carbide Create is that regardless of what the Max Depth is set to the V bit will only go as deep as it needs to carve out the width of the text. The one cavate to this is if Max Depth is set to is set to a shallower depth the bit will only cut to the set shallower depth. For this design I will set the Max Depth to 15mm meaning the tip of the V bit will either cut to 5mm depth or until the width of the V bit fills the width of the text, whichever comes first. | + | Click the connect |
| - | As before, give it a suitable name and then click OK. This job should now appear under the 'Cog Pocket' | + | {{: |
| - | The final step is to use the ' | + | Give the CNC a visual check to make sure everything looks OK |
| - | As before select the vector we want to work with, the outer square, and click on the ' | + | Click initialise machine |
| - | The Contour Toolpath parameters are very similar to what we have already seen but with a couple more options. | + | Remove dust shoe using clip on right and using the 17mm spanner and the yellow locking button on the side of the router fit the probe pin which is the same size as your bit bearing in mind you might have to change between the 1/8 and ¼ collet. |
| - | {{equipment: | + | In Carbide Create press the Jog button in the top menu and using either the on screen pad or the pendant, move the router to the back of the enclosure. |
| - | In the tool section we are going to click Edit then Select Tool and select the tool #102 End Mill (1/8") from the same Hardwood section we have used before. | + | Clamp stock to bed making sure it doesn’t move |
| - | In the Cutting Depth section we are going to set out starting depth to 0mm, which if you recall is the top of our stock, | + | Move the router into the bottom left corner, attach |
| - | In Toolpath Setting there is a dropdown that allow you to choose an offset, either ' | + | Put the probe plate tight to the bottom left of your stock and using the jog screen or the pendant move the probe into the circle in the probe plate. |
| - | The next section down is ' | + | In Carbide Motion click Probe -> corner -> Begin Probe |
| - | Lastly, give the toolpath a suitable name and click OK. | + | Remove magnet |
| - | The toolbar should now list the three job we have configured as shown below. | ||
| - | {{equipment: | + | Go back to run menu |
| - | Below the list is the ' | + | Plug in USB stick and click cancel |
| - | Clicking on 'Show Simulation' | + | Click the load new file button and navigate |
| - | {{equipment: | + | Press Done. |
| - | You can use the left mouse button to rotate the view and the right mouse button to drag the view. If you rotate it you will be able to see the toolpath preview showing the pocket and contour being cut with several passes at slightly different depths. | + | press start job. |
| - | To get a better view of what your part will look like you can use the checkboxes | + | Then press start on next screen |
| - | {{equipment: | + | Spindle will move to front right and the screen will ask you to fit your first bit, fit bit, make sure bit doesn’t stick out lower than the bitsetter measurer. you might need to adjust height of dust shoe. |
| - | We are now finished designing out part and configuring all the toolpaths. | + | Fit the dust shoe, close doors and press resume. |
| - | Below the Simulation section | + | Spindle will spin up and there will be a message to set the speed dial. If the dial is correct just hit resume, if you need to change it open the door, the spindle will stop, set the speed, close the door and hit resume, the first job will start and start cutting. |
| - | You can now transfer your design file, that now also includes | + | Opening |
| - | ===Powering up machine=== | + | Hitting |
| - | ===Homing=== | + | |
| - | ===Clamping stock=== | + | |
| - | ===Installing bit=== | + | |
| - | ===Setting workspace coordinates and probing=== | + | |
| - | ===Loading, Checking and Running | + | |
| - | ===Cleaning Up=== | + | |
| - | ===== External links ===== | + | ===End Dave=== |
| - | === Carbide 3D video guide on using Carbide Create === | + | |
| - | https:// | + | |
| - | Video tutorials. | ||
| - | Cut Rocket | ||
| - | YouTube | ||