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| equipment:woodshop:woodcnc:matt [2026/05/02 16:31] – created matt | equipment:woodshop:woodcnc:matt [2026/05/02 17:03] (current) – matt | ||
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| Our CNC Router is a Shapeoko 3 XL. | Our CNC Router is a Shapeoko 3 XL. | ||
| - | The router | + | The router |
| - | The router | + | The router |
| - | For anything more complex (or to guarentee | + | We have 1/4" and 1/8" collets for the router, and a small collection of bits for basic operations. |
| - | The router is protected by an online | + | The router is protected by an online |
| - | The notes on this page explain how to safely set up and run a simple job on our router. It does not tell you how to design things for the router | + | This wiki page will explain |
| - | To learn more about the router | + | To learn more about the router, including |
| * [[https:// | * [[https:// | ||
| Line 27: | Line 27: | ||
| - | ======Anatomy | + | ======Parts and Layout |
| - | * Cabinate | + | {{: |
| - | * RFID Box | + | |
| - | * Emergency Stop | + | |
| - | * Raspberry Pi | + | |
| - | * Raspberry Pi Power Button | + | |
| - | * Extraction Blast Gate | + | |
| - | * Drawer containing bits, probe pins, collets, etc | + | |
| - | * Sacrifical Spill Board | + | {{: |
| - | * Gantry | + | |
| - | * Router | + | |
| - | * BitZero | + | |
| - | * Crush-It Clamps | + | |
| - | * Stop Blocks | + | |
| - | * Collet | ||
| - | * Yellow lock button | ||
| - | * Router bit | ||
| - | * Dust shoe (removed) | ||
| - | | ||
| Line 70: | Line 54: | ||
| ====== Usage Insturctions ====== | ====== Usage Insturctions ====== | ||
| - | ====Pre-Useage Checks==== | + | ====1. Pre-Useage Checks==== |
| Before you use the CNC Router, it's important to open the cabinet doors and check the following: | Before you use the CNC Router, it's important to open the cabinet doors and check the following: | ||
| - | * That the drive belts look in good condition, with no cuts of frays. | + | |
| - | * There is not a thick dust build up on top of the big silver gantries. | + | * There is not a thick dust build up on top of the big silver gantries. |
| - | * That there is nothing inside the enclosure that could interfear | + | * That there is nothing inside the enclosure that could interfere |
| You also need to check that: | You also need to check that: | ||
| - | * The fire extinguisher is present in the woodshop. | + | |
| - | * The dust collector bag is not full. | + | * The dust collector bag is not full. |
| If you see anything wrong with the condition of the machine, don't use it and let the committee know on the forum. | If you see anything wrong with the condition of the machine, don't use it and let the committee know on the forum. | ||
| - | ====Starting the Machine and Software==== | + | ====2. Starting the Machine and Software==== |
| - | * Log into the machine with your card/fob (once you've passed the induction). The enclosure lights should turn on when you log in. | + | |
| - | * If the Raspberry Pi is not already running, press the silver power button to boot it up. Note that the screen may not imidately | + | * If the Raspberry Pi is not already running, press the silver power button to boot it up. Note that the screen may not immediately |
| - | * If the emergency stop button has been pressed, rotate it clockwise to reset it. | + | * If the emergency stop button has been pressed, rotate it clockwise to reset it. |
| Once the Raspberry Pi has booted: | Once the Raspberry Pi has booted: | ||
| - | * Start the " | + | |
| - | * In Carbide Motion, press the " | + | * In Carbide Motion, press the " |
| - | * Press the " | + | * Press the " |
| The router will now move to the rear rightmost point, and will then move to the front right. | The router will now move to the rear rightmost point, and will then move to the front right. | ||
| + | {{: | ||
| - | + | ====3. Clamping Down your Stock==== | |
| - | + | ||
| - | ====Clamping Down your Stock==== | + | |
| Before you clamp down your stock, move the router out of your way: | Before you clamp down your stock, move the router out of your way: | ||
| - | * Press the " | + | |
| - | * From the Jog Screen, use the buttons on the screen or the USB pendant to move the router out of your way. | + | * From the Jog Screen, use the buttons on the screen or the USB pendant to move the router out of your way. |
| - | * Place your stock on the spoilboard. Use the small "stop blocks" | + | |
| - | * Use the Crush-It clamps on the opposite side of your stock to hold it securely. To do this. first loosen (but don't remove) the small screws on the front of the clamps, position the clamps tightly against your stock, bolt the clamps to the spill board, then tighten the front screw to push the clamp face firmly against the stock. | + | * Use the Crush-It clamps on the opposite side of your stock to hold it securely. To do this. first loosen (but don't remove) the small screws on the front of the clamps, position the clamps tightly against your stock, bolt the clamps to the spill board, then tighten the front screw to push the clamp face firmly against the stock. |
| - | * Double-check that your stock is firmly attached to the spillboard by trying to move it. If there is any movement, you should re-clamp it. | + | * Double-check that your stock is firmly attached to the spillboard by trying to move it. If there is any movement, you should re-clamp it. |
| Tip: The stop blocks have smooth and serated sides, and the Crush-It clamps have replacable smooth and serrated jaws. The serrated surfaces give better grip but can leave marks on some stock. | Tip: The stop blocks have smooth and serated sides, and the Crush-It clamps have replacable smooth and serrated jaws. The serrated surfaces give better grip but can leave marks on some stock. | ||
| Line 118: | Line 101: | ||
| Tip: Use bolts of the correct length to fix the clamps to the spillboard. If the bolts are too long they will bottom out in the threaded holes. | Tip: Use bolts of the correct length to fix the clamps to the spillboard. If the bolts are too long they will bottom out in the threaded holes. | ||
| - | ====Probing your Stock Location==== | + | ====4. Probing your Stock Location==== |
| We have a BitZero probe that we use to accurately tell the machine where your stock is located on the bed, and how tall it is. The probe consists of a probe pin, a probe plate, and a magentic earth connection. | We have a BitZero probe that we use to accurately tell the machine where your stock is located on the bed, and how tall it is. The probe consists of a probe pin, a probe plate, and a magentic earth connection. | ||
| - | * Remove the dust shoe (it's magnetically attached and just pulls downwards) | + | |
| - | * Install a probe pin into the router (using the instructions for installing router bits and probe pins at the bottom of this page). | + | * Install a probe pin into the router (using the instructions for installing router bits and probe pins at the bottom of this page). |
| - | * Place the probe plate on your stock so so that is tight to the front left corner. | + | * Place the probe plate on your stock so so that is tight to the front left corner. |
| - | * From the Jog Screen, use the buttons on the screen or the USB pendant to position the router so that the tip of the probe is within the circular hole in the probe plate. | + | * From the Jog Screen, use the buttons on the screen or the USB pendant to position the router so that the tip of the probe is within the circular hole in the probe plate. |
| - | * Attach the magentic | + | * Attach the magnetic |
| - | * From the Jog Screen, press Probe. A pop-up window will open. | + | * From the Jog Screen, press Probe. A pop-up window will open. |
| - | * Press " | + | * Press " |
| The router will move slowly to identify the sides of the circular hole with the probe pin, then it will lift out of the hole and tap the top of the probe plate. | The router will move slowly to identify the sides of the circular hole with the probe pin, then it will lift out of the hole and tap the top of the probe plate. | ||
| - | When it has finished doing this, a pop-up window will ask you to remove the magentic | + | When it has finished doing this, a pop-up window will ask you to remove the magnetic |
| - | * Remove the magentic | + | |
| - | * Press the Ok button. | + | * Press the Ok button. |
| The router will now move to the front-right and touch the probe pin to the height probe on the machine' | The router will now move to the front-right and touch the probe pin to the height probe on the machine' | ||
| - | ====Loading your File==== | + | ====5. Loading your File==== |
| - | * Insert your USB drive into USB port on the front of the Raspberry Pi case. | + | |
| - | * Cancel the "Removeable | + | * Cancel the "Removable |
| - | * Press " | + | |
| - | * Press "Load New File" on the Job Info Screen. | + | * Press "Load New File" on the Job Info Screen. |
| - | * In the Open File pop-up, navigate to your USB drive and open your .C2D file. | + | * In the Open File pop-up, navigate to your USB drive and open your .C2D file. |
| Tip: You can sanity-check your file is correct by switching to the Top View tab. | Tip: You can sanity-check your file is correct by switching to the Top View tab. | ||
| - | ====Starting your Job==== | + | ====6. Starting your Job==== |
| - | * Press "Start Job" on the Job Info Screen. | + | |
| - | * On the pop-up, press " | + | * On the pop-up, press " |
| The spindle will now move to the front-right, | The spindle will now move to the front-right, | ||
| - | * Install your first router bit into the router (using the instructions for installing router bits and probe pins at the bottom of this page). | + | |
| - | * Re-fit the magentic | + | * Re-fit the magnetic |
| - | * Switch on the dust collector. | + | * Switch on the dust collector. |
| - | * Open the blast gate for the CNC router, and close the blast gates for any machines that are not in use. | + | * Open the blast gate for the CNC router, and close the blast gates for any machines that are not in use. |
| - | * Close the cabinte | + | * Close the cabinet |
| - | * Press the " | + | * Press the " |
| The spindle will now spin up, and a new pop-up will ask you to check the speed setting on the router. | The spindle will now spin up, and a new pop-up will ask you to check the speed setting on the router. | ||
| - | * Check the speed dial on the router matches the requested speed in the pop-up. | + | |
| - | * If it doesn' | + | * If it doesn' |
| - | * Press " | + | * Press " |
| - | After a breif pause, the job will begin. | + | After a brief pause, the job will begin. |
| - | ====While the Machine is Running==== | + | ====7. While the Machine is Running==== |
| The machine MUST be closely supervised at all times when running. This is to ensure: | The machine MUST be closely supervised at all times when running. This is to ensure: | ||
| - | * The workpiece remains firmly clamped | + | |
| - | * The machine doesn' | + | * The machine doesn' |
| - | * The extraction is clearing dust effectively | + | * The extraction is clearing dust effectively |
| - | * There is no risk of fire | + | * There is no risk of fire |
| Opening the door during the job will pause the machine and show a pop-up. To resume the job, close the doors and press " | Opening the door during the job will pause the machine and show a pop-up. To resume the job, close the doors and press " | ||
| Line 185: | Line 168: | ||
| Hitting the E-stop button during the job will kill the power to the controller and spindle. | Hitting the E-stop button during the job will kill the power to the controller and spindle. | ||
| - | ====Changing Bit During a Job==== | + | ====8. Changing Bit During a Job==== |
| Some jobs require more than one bit to complete, and you will be asked to change bits partway through. | Some jobs require more than one bit to complete, and you will be asked to change bits partway through. | ||
| - | When this happens, the router will move to the front-right of the cabinate | + | When this happens, the router will move to the front-right of the cabinet |
| - | ====After your Job==== | + | ====9. After your Job==== |
| When you're finished, you should always: | When you're finished, you should always: | ||
| - | * Clear any waste or debris from the cabinet. | + | |
| - | * Log out of the machine by pressing the button on the RFID box. | + | * Log out of the machine by pressing the button on the RFID box. |
| - | * Shut down the Raspberry Pi if the machine isn't going to be used again soon. | + | * Shut down the Raspberry Pi if the machine isn't going to be used again soon. |
| ====How to Change Router Bits or Probe Pins==== | ====How to Change Router Bits or Probe Pins==== | ||
| To install a router bit or probe pin: | To install a router bit or probe pin: | ||
| - | * Remove the dust shoe. | + | |
| - | * Hold the yellow button on the side of the router and use a 17mm spanner to loosen the collet nut. | + | * Hold the yellow button on the side of the router and use a 17mm spanner to loosen the collet nut. |
| - | * Once the collet is loose, you can withdraw the bit or pin currently installed. | + | * Once the collet is loose, you can withdraw the bit or pin currently installed. |
| - | * We have a 1/4" and 1/8" collet, to suit different bits. If you need to swap to the other collet: | + | |
| - | | + | |
| - | | + | |
| - | * Insert the new bit or pin into the collet. | + | |
| - | * Hold the yellow button on the side of th erouter, and use a 17mm spanner to firmly tighten the collet nut. | + | * Hold the yellow button on the side of ther outer, and use a 17mm spanner to firmly tighten the collet nut. |
| Probe pins, router bits, and collets must be stored in the small draw under the Raspberry Pi. | Probe pins, router bits, and collets must be stored in the small draw under the Raspberry Pi. | ||