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| Both sides previous revision Previous revision Next revision | Previous revision | ||
| equipment:hotworks:welder [2025/06/13 20:33] – ollie | equipment:hotworks:welder [2026/03/17 15:57] (current) – kit | ||
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| - | ====== Welder - work in progress ====== | + | ====== |
| - | <callout title=" | + | <callout title=" |
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| + | It's a two part induction. There is an in-person induction which will take no more than an hour. Please read the wiki before your in-person induction. Once you complete the quiz (on the enrollment portal pc), you should be able to turn on the bleepy box</ | ||
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| - | Please only use the equipment and materials covered in the induction. Please do not use your own equipment. The welding / hot works area is a trial, to prove to our insurers etc that we can have a hot works area without burning the hackspace down | ||
| - | ===== Induction | + | ===== Risks ===== |
| - | Prior to using the welder, you must attend an in-person induction. Please post on the forum if you want an induction. | + | === Risk Assessment === |
| - | Prior to an induction, please have a quick read through the welder manual, and read this wiki page. | + | Link to Risk Assessment : {{ : |
| - | The induction consists of a quiz, and an in-person induction. You must pass the quiz first | + | ===== Safety |
| + | Please only use the equipment and materials covered in the induction. Please do not use your own equipment. The welding / hot works area is a trial, to prove to our insurers etc that we can have a hot works area without burning the hackspace down. Please do not allow non-member or people who have not been inducted use the equipment, they must have their own access and have been inducted by our inductors to be covered to use this equipment. | ||
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| - | Induction notes are here - [[equipment: | ||
| - | |||
| - | Please note, the induction only covers the basics and essential safety elements, as well as any hackspace-specific rules. There won't be anything on welding techniques / settings, as there' | ||
| - | |||
| - | ===== Safety ===== | ||
| === Avoiding fire and fumes === | === Avoiding fire and fumes === | ||
| * Before commencing any welding, ensure the hot works area is clear from flammable items. Do not weld if there are strong, potentially flammable fumes in the space | * Before commencing any welding, ensure the hot works area is clear from flammable items. Do not weld if there are strong, potentially flammable fumes in the space | ||
| - | * Do not weld items which could be flammable. **No not weld vehicles** | + | * Do not weld items which could be flammable. **Do not weld vehicles** |
| * Do not weld items which contain surface finishes, which could release flammable or hazardous fumes such as painted or galvanised surfaces. | * Do not weld items which contain surface finishes, which could release flammable or hazardous fumes such as painted or galvanised surfaces. | ||
| * Keeping workpieces clean can help to minimise sparks and will result in a better weld | * Keeping workpieces clean can help to minimise sparks and will result in a better weld | ||
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| * If you have a pacemaker (etc), and only proceed if you've confirmed with your doctor that it’s safe to weld. | * If you have a pacemaker (etc), and only proceed if you've confirmed with your doctor that it’s safe to weld. | ||
| + | ===Avoiding bin fires=== | ||
| + | |||
| + | The standard general waste dustbin potentially contain flammable materials, and therefore care must be taken to avoid invertedly disposing of hot embers, sparks etc, where they could later ignite. Placing hot items in the normal bin poses a fire risk | ||
| + | |||
| + | Therefore, a separate " | ||
| + | |||
| + | Signage attempts to prevent its use as a normal bin, but experience shows signage is ignored, so there may be flammable items already in the bin. Before starting any welding tasks, empty the dustbin into the general waste bin. | ||
| + | |||
| + | Using this bin acts as a stop-gap, allowing time for any hot objects to cool down. | ||
| + | |||
| + | ==== PPE ==== | ||
| - | === PPE === | ||
| The following PPE must be used | The following PPE must be used | ||
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| These are the minimum requirements. You may also need additional PPE for other related tasks, such as eye protection when using an angle grinder. | These are the minimum requirements. You may also need additional PPE for other related tasks, such as eye protection when using an angle grinder. | ||
| + | ===== Induction ===== | ||
| + | Prior to using the welder, you must attend an in-person induction. Please post on the forum if you want an induction. | ||
| + | |||
| + | Prior to an induction, please have a quick read through the welder manual, and read this wiki page. | ||
| + | |||
| + | The induction consists of a quiz, and an in-person induction. You must pass the quiz first. | ||
| + | |||
| + | Induction notes are here - [[equipment: | ||
| + | |||
| + | Please note, the induction only covers the basics and essential safety elements, as well as any hackspace-specific rules. There won't be anything on welding techniques / settings, as there' | ||
| - | ===== Equipment | + | ===== Introduction |
| - | The welder is stored on the lower shelf of the welding table, in the hot works area, next to the roller shutter doors. Also on the table are a few welding accessories such as a pair of MIG pliers and a chipping hammer | + | The welder is stored on the lower shelf of the welding table, in the hot works area, next to the roller shutter doors. Also on the table are a few welding accessories such as a pair of MIG pliers and a chipping hammer. |
| - | ===Welder=== | + | === Welder |
| The Hackspace welder is a Clarke MIG160EN | The Hackspace welder is a Clarke MIG160EN | ||
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| This extractor is intended only for welding use, and not general extraction / cleaning tasks. However prior to welding, empty the contents of the extractor into the general waste bin, **before** starting any welding activity | This extractor is intended only for welding use, and not general extraction / cleaning tasks. However prior to welding, empty the contents of the extractor into the general waste bin, **before** starting any welding activity | ||
| - | ===Avoiding bin fires=== | + | ==== Clean up ==== |
| - | The standard general waste dustbin potentially contain flammable materials, and therefore care must be taken to avoid invertedly disposing of hot embers, sparks etc, where they could later ignite. Placing hot items in the normal bin poses a fire risk | ||
| - | Therefore, a separate " | + | ==== Consumables ==== |
| - | Signage attempts to prevent its use as a normal bin, but experience shows signage is ignored, so there may be flammable items already in the bin. Before starting any welding tasks, empty the dustbin into the general waste bin. | ||
| - | |||
| - | Using this bin acts as a stop-gap, allowing time for any hot objects to cool down. | ||
| - | |||
| - | |||
| - | ===== Consumables ===== | ||
| The following items will be stored in the welder, as consumables | The following items will be stored in the welder, as consumables | ||
| * Welding wire. Flux cored " | * Welding wire. Flux cored " | ||
| + | |||
| + | ==== Known Issues ==== | ||
| + | There are no known issues at this time. If you find any please report put a note on the equipment, put a message on the forum, or send a message to committee. | ||