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equipment:cnc:pcbmill [2025/07/06 12:07] – kitequipment:cnc:pcbmill [2025/07/23 19:06] (current) – Added dust shroud files samp20
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 <callout title="Crush / Entanglement" type="warning" icon="true"> This equipment is hazardous to the user or those around them, take care during use.</callout> <callout title="Crush / Entanglement" type="warning" icon="true"> This equipment is hazardous to the user or those around them, take care during use.</callout>
  
-====Risks====+=====Risks=====
   * Low risk of cuts   * Low risk of cuts
-  * Noise levels - below 80 db (last test was 68 db withouth extraction) but ear defenders advised, please offer to those around+  * Noise levels - below 80 db (last test was 68 db without extraction) but ear defenders advised, please offer to those around
   * Do not leave completely unattended - please keep a close eye and stay upstairs in the general use room   * Do not leave completely unattended - please keep a close eye and stay upstairs in the general use room
   * Pinch injury risk   * Pinch injury risk
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 Full Risk Assessment can be found here: **[TBC]** Full Risk Assessment can be found here: **[TBC]**
 +
 Please also refer to the generic electrical and manual handling risk assessments Please also refer to the generic electrical and manual handling risk assessments
  
-====Induction====+=====Induction=====
 This machine is in person induction only at the moment.  This machine is in person induction only at the moment. 
 Please an induction request on the forum. Please an induction request on the forum.
  
-===Specifications=== +=====Specifications===== 
-  * Location: Upstairs, through the general use room, down three steps into the CNC and electronics room, in the corner on your left as you enter. +  * **Location:** Upstairs, through the general use room, down three steps into the CNC and electronics room, in the corner on your left as you enter. 
-  * Model: Bungard CCD/MTC CNC +  * **Model:** Bungard CCD/MTC CNC 
-  * Weight: 35 kg ( before mods) +  * **Weight:** 35 kg ( before mods) 
-  * Dimension: 700 x 800 x 300 mm +  * **Dimension:** 700 x 800 x 300 mm 
-  * Working area: 325 x 495 x 38 +  * **Working area:** 325 x 495 x 38 
-  * Table: Precision aluminium table, both sides milled over, for approximately zero height tolerance +  * **Table:** Precision aluminium table, both sides milled over, for approximately zero height tolerance 
-  * Tool change: Manual +  * **Tool change:** Manual 
-  * RPM: 3,000-63,000 +  * **RPM:** 3,000-63,000 
-  * Software: RoutePro3000 **(check)** +  * **Software:** RoutePro3000 **(check)** 
-  * Drive system: High load-2x2-phase stepper motors on +  * **Drive system:** High load-2x2-phase stepper motors on all 3 axis for real milling applications and correct adjustment of the cutting speedfor all tools 
-  * all 3 axis for real milling applications and +  * **Step resolution:** Software selectable: 1 mil, ½ mil, ¼ mil (= 6.35 Micrometer) 
-  * correct adjustment of the cutting speed +  * **Precision:** Precision: +/- 1 step 
-  * for all tools +  * **Position accuracy:**20 ppm (0.002%) over the entire work space (9,9 µm with a work area of 495 mm) 
-  * Step resolution: Software selectable: 1 +  * **Tool diameter:** 0.1mm – 3,145mm (recommended, bigger tool diameter possible) 
-  * mil, ½ mil, ¼ mil (= 6.35 Micrometer) +  * **Board fixation:** double sided tape (span fixing, clamp fixing, reference pin system possible with additional accessories)
-  * Precision: Precision: +/- 1 step +
-  * Position accuracy:20 ppm (0.002%) over the entire work space (9,9 µm with a work area of 495 mm) +
-  * Tool diameter: 0.1mm – 3,145mm (recommended, bigger tool diameter possible) +
-  * Board fixation: double sided tape (span fixing, clamp fixing, reference pin system possible with additional accessories)+
  
  
-===Manual===+=====Manual=====
  
 Please note that custom modifications have been made to this system to improve health and safety and ease of use. Please note that custom modifications have been made to this system to improve health and safety and ease of use.
 [[https://www.bungard.de/images/downloads/anleitungen/ccd_manual_e.pdf]] [[https://www.bungard.de/images/downloads/anleitungen/ccd_manual_e.pdf]]
  
-== Modifications ==+==== Modifications ====
  
   * Emergency stop button - for emergencies   * Emergency stop button - for emergencies
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   * New controller - to control the PCB Mill   * New controller - to control the PCB Mill
   * Height mapping - to give more control and accuracy of the actual height of the work piece for more accurate work   * Height mapping - to give more control and accuracy of the actual height of the work piece for more accurate work
 +  * Extraction system - to provide better extraction of dust and vapours
  
 =====Introduction==== =====Introduction====
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 The main advantage of PCB milling is the quick turn around time, hence milling is best used for rapid PCB prototyping.  The main advantage of PCB milling is the quick turn around time, hence milling is best used for rapid PCB prototyping. 
 +
 +Currently the machine is not set up for: Special operating conditions or heavy work pieces may require that the machine is encapsulated. A protection cover is available
 +as an option. Also additional work piece clamps will need to be made/purchased.
 +
 +==== Extraction ====
 +**Extraction system:** Numatic Henry Pet Vacuum Cleaner
 +
 +**Filters:** Hospital grade HEPA Allergy filters for Henry [[https://henrybags.co.uk/collections/henry-hoover-filter/products/hospital-grade-henry-allergy-hepa-filter-12-inch-compatible?variant=15782017794114|Hospital grade HEPA Allergy filters for Henry]]
 +
 +** Dust shroud design:** {{ :equipment:cnc:pcbmill:dust_shroud.fcstd |}}
  
 ====Considerations when designing a PCB for milling ==== ====Considerations when designing a PCB for milling ====
  • equipment/cnc/pcbmill.1751803649
  • Last modified: 3 weeks ago
  • by kit